This is a crash course covering fundamentals of coking, key issues and best practices. This course will swiftly get you up to speed on all aspects of cokers – from Coker feed, process, products, chemistry, equipment and operation. Antifoam, blowdown and coke cutting systems will be covered. Finally, drum switching cycle steps will be explained in details. A number of commercial trouble shooting examples will be discussed.
Introduction
1. Commercial Cokers – A virtual Tour
2. Safety – Incident Photographs,
Statistics and Health Assessment
Program.
3. Coking Process – Concept, History,
Latest, Cycle Steps
4. Coker Feed – Sources, names, Qualities
5. Coker Products – Yields, Qualities,
Processing Outlets
6. Chemistry of Coking – Molecules,
Reactions, Fate of Elements in Feed,
7. Economics of Coking – Simple
8. Coking Drivers
Coker Equipment
9. Furnace – Types, Operating
Parameters, Fouling
10. Drums – Typical Accessories, level
Detectors, Quench System, Acoustic
system
11. Fractionator and Gas Plant – Short
Review
12. Antifoam System
13. Blowdown System
14. Drum Decoking System
15. Coke Handling System
16. Other Equipment
including:
Commercial cokers, Safety, Coking Process, Coker Feed, Coker Products, Chemistry of Coking, Economics of Coking, Coking Drivers, Coking Equipment including Furnance, Drums, and Blowdown System
Coker Operation
17. Drum Switching – Cycle steps, What to
do and not to do, Issues
a. Strip and Cool drum
b. Isolate and Decoke drum
c. Close and air free drum
d. Warm up drum and be ready
18. Drum Decoking – Procedure, What to
do and not to do, issues
a. Drum diameter and water pressure
b. Coke Cutting Procedures
c. Coke Fine Removal Technologies
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